Ultrasonic Spray Coating System
Product Description
Ultrasonic Spray Coating System Uses Ultrasonic High-Frequency Oscillation to atomize liquid into uniform micron-sized fruit particles. Compared with the traditional two-fluid nozzle, the patented ultrasonic nozzle can obtain more uniform, thinner and more controllable film spraying and spraying Pyrolysis, and not easy to plug nozzle.
As the ultrasonic nozzle only need a small amount of kilo-level air volume, the spraying process is almost no spatter, so the coating utilization rate as high as 95%, four times the two-fluid nozzle. The technology is being widely used in thin film solar cells, fuel cells, semiconductor photoresists, electronic sensors, PCB Huang Huang, non-woven functional coatings, glass coating and other nano and submicron film preparation.
Medium Ultrasonic Spraying Machine combined with the world’s latest spraying and control technology, in accordance with the treatment, spray particles, spray volume and other process requirements, customers can design professional spray head and a full set of ultrasonic nano-particle spraying equipment.
Advantage
• Spray uniformity, high controllability
• It is not easy to block the nozzle
• High utilization of raw materials to eliminate waste
• No high-pressure gas required
• Any head can be unloaded / replaced
• Ultra-fine particle ultrasonic spray head
• Self-developed 6-axis controller
Application
• Three-dimensional spray
• Flat spray
• Moisturizing
• Spray drying
• Dust reduction
Spray Waterproof and Breathable Film Video
https://www.youtube.com/watch?v=6G0z2lNPfbk&t=17s
Technical Parameters
| Medium Ultrasonic Spraying Machine | |
| Frequency | 50khz—120khz |
| Average particle size | 10-40μm |
| Maximum flow | 30ml/min |
| Spray uniformity | <2% |
| Ultrasonic nozzle | Can be equipped with a variety of patented ultrasonic nozzle |
| Viscosity size | <20cps |
| The maximum width of spray | 80mm |
| The maximum spraying range | 350*500mm |
| Enter the power | 220V AC 50/60Hz |
| Whether to add gas | YES |
| Air pressure range | 0.1μpa—0.3μpa |
| Control System | Six-axis control system |
| Machine size | 1400*900*1600mm |
| Weight | 650kg |
| Voltage | 220V |
| Install the aperture | ≥25mm |
| Power consumption | 0.2A |
| Rated power | 3kw |
High-frequency ultrasonic spray characteristics
• Compared with the low-frequency nozzle, the droplets generated by high-frequency vibration particles are relatively more delicate and more penetrating and adhesion, can be evenly attached to the object being sprayed, so that the spray effect to achieve the best condition.
• Spraying liquid can be quantitative spray, put an end to waste and excessive spraying and so on.
• Nozzle due to high-frequency vibration, so fogging aperture is not easy to plug.
• All titanium alloy atomization head, anti-corrosion, nozzle can be customized.
| Standard configuration | |
| Control System | 6 pumping control system, 7-inch full color touch LCD screen, can be set to automatic mode, jog mode, with secret security system |
| Mechanical transmission | XYZ three-axis motion system, servo motor |
| Constant current injection pump system | High-precision injectionPump ,Automatic pumping fluid delivery, 24 hours a steady supply of liquid. Imported biological level sampler (optional) |
| Exhaust system interface | Exhaust fan, but also docking laboratory or clean room ventilation system |
| Ultrasound dispersed stirring | Ultrasonic dispersion of the pool, the suspension can be pre-dispersed (optional) Ultrasonic Dispersing Syringe, which can disperse and disperse the suspension on-line and avoid the precipitation of solid during spraying (optional) |
